CONTINUOUS FIBER REINFORCED THERMO PLASTIC COMPOSITE MACHINE

Unidirection Prepreg Tape Composite Machine

Introduction:

CFRTP(Continuous Fiber Reinforced Thermo plastic composites)

——Is based on thermoplastic resin as matrix and continuous fiber as reinforcement material, a new type of thermoplastic composite material with high strength, high rigidity, high toughness, and recyclable that is formed through resin melt impregnation, extrusion and other processes.

CFRTP-UD Unidirectional Tape：

CFRT unidirectional tape is a single-layered, fiber-reinforced thermoplastic composite sheet in which the continuous fibers are unrolled and laid and impregnated with a thermoplastic resin. It is characterized by fibers arranged parallel to each other (0° direction) without interlacing. Product width 300-1500mm, can be customized.

Main application areas:

Automotive interior and exterior trims, thermoplastic winding pipes, sports leisure, home building materials, transportation logistics. Transportation logistics: floor & inner liners and roof panels of rail vehicles, interior and exterior automotive trim, sleeper carriages, truck compartments, ship decoration panels, container liners and roof panels;

Carbon Fiber Reinforced Thermo Plastic Composite Machine

Introduction:

Carbon fiber composite material is a new type of material with high strength and high modulus.

Through composite molding and other technical processes, it has been widely used in medical equipment, aerospace technology, automobiles, rail transit and other fields.

CFRTP Composite Machine Key Parts

Extruder Features

Adopt high melting index resin special screw material to fully plasticize and disperse evenly

The drive speed of permanent magnet synchronous motor is precisely controllable.

Mold Features

The flat die adopts the hanger structure, and the material is uniform and adjustable.

The dipping die adopts a corrugated structure so that the melt is fully infiltrated and the fiber bundles are evenly dispersed.

Special hardening treatment of cavity runner to prolong service life.

Roller Features

The surface roughness level of the roller can be reached Ra0.025μm

The cylindricity and cocentricity of the roller can be reached

≤0.005mm

Enhanced roller rigidity and minimized roller surface

temperature deviation through special roller structure design

CFRTP Plate Composite Machine

CFRT thermoplastic laminate composite production line:

The thermoplastic composite board prepared by continuous fiber reinforced tape through a special process has excellent mechanical and physical properties. The overall density of the plate is only 1/5 of the steel plate and 1/2 of the aluminum plate.

Production process:

The pressure is transmitted by the upper and lower conveyor belts and the contact heating and cooling systems are integrated. The composite material will be heated evenly, and the material will be cooled before

leaving the upper and lower belts. Different heating zones and cooling are combined according to different process requirements. The length of the zone and the number of pressing rollers, by controlling the temperature, speed and pressure, the material will be perfectly attached and have a good bond. The upper and lower belts have a uniform gap and precise spacing adjustment to ensure that the surface composite material is flat and wrinkle-free. To achieve continuous work.

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