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Instructions On Preparation For Installation Of HDPE Double Wall Corrugated Pipes Production Line

Mar 30, 2024

 

In order to enable your double wall corrugated pipe production line to carry out rapid installation and smooth commissioning, so as to put it into use in your factory as soon as possible and give full play to the best performance of the equipment, please be sure to make relevant preparations according to this instruction, so as to facilitate you to effectively carry out the lifting, installation and commissioning, feeding and commissioning of double wall corrugated pipe production equipment

Phone Number

JWELL Horizontal high speed corrugated pipe production line 1

 

 

Hoisting and unloading

1.The maximum weight of the inseparable parts of the double wall corrugated pipe production line is about 13 tons

 

2.The maximum weight of the extrusion die replaced in production is about 1.5 tons

 

NOTES:

 

① When the double wall corrugated pipes production equipment is transported to the customer's site for lifting and unloading, it must be carried out by qualified operators according to the lifting position indicated on the equipment or equipment outer package. Failure to follow the lifting instructions may cause serious equipment damage or serious personal injury! If you have any questions, please contact our after-sales service personnel or sales personnel Ms.Yilia Email at infzkh@jwell.cn in time.

② A crane capable of lifting > 15t shall be used for equipment hoisting. Please prepare in advance and contact the crane supplier.

③ When the specification of double wall corrugated pipes production line is changed, the workshop shall be equipped with hoisting and handling facilities > 5T

 

installation and commissioning

1.The first installation and commissioning of the double wall corrugated pipes production line is led and completed by the engineers who have been formally trained by the technical department of JWELL, rather than our engineers . Our engineers' installation and commissioning of the double wall corrugated pipe production line is a favorable opportunity for your equipment operators to understand the composition of the production line, to be familiar with the equipment structure and the equipment process parameters. It is a good training and learning process of equipment operation and maintenance. Therefore, we suggest that you must arrange fixed trainees to participate in the whole process and cooperate with our engineers to carry out this work.

 

NOTES:Before the double wall corrugated pipe production line arrives at the customer's factory, you should recruit equipment operators. The recruited operators shall have basic mechanical and electrical knowledge, and 4 ~ 6 personnel can be arranged to participate in the training according to the class setting. (usually, 2 operators are required for each shift of each production line.)

2.Operators of double wall corrugated production line (i.e. trainees) and equipment installation and commissioning engineers participate in equipment installation and commissioning. During installation and commissioning, the engineer will give detailed instructions to the operators according to the equipment structure, specific operation, maintenance and adjustment methods of equipment parameters, so that the operators can quickly have hands-on ability and independent equipment operation ability.

 

NOTES:

It is very necessary to equip the operators of the double wall corrugated pipes production line with necessary common tools, which can be easily purchased from the market. For special tools that are not easy to purchase from the market, we will provide you with a complete set of special tools for the equipment along with the equipment. At the same time, you should also prepare the following self provided parts and consumables before equipment installation.

Spare Parts owned by the customer

No

Name

Specification

QTY

NOTES

1

Cooling-water machine

25P

1

 

2

Raw materials

 

Several

 

 

List of common tools(with pictures)

No

Name

Specification

QTY

Usage

Notes

1

Percussion drill

Drill hole

Φ10-Φ25

1 set

For fixing expansion bolts

Pic 1

2

level

 

1 set

For equipment leveling

Pic2

3

Frame level

0.02mm/m

1 set

Tools of production

 

4

flashlight

 

1 set

Tools of production

 

5

Vernier caliper

150mm(precision 0.01mm)

1set

Tools of production

Pic3

6

File

 

1set

Maintenance of the equipment

Pic4

7

Angle grinder

400W,10000 r/min

1set

Maintenance of the equipment

Pic5

8

Cutting tools

Reciprocating saw

1set

For commissioning equipment

Pic6

9

Heavy art knife

 

2 sets

Tools of production

 

10

Liquefied gas fire gun

 

1 set

For mold maintenance

Pic7

11

Electric hand drill

 

1 set

Installation tools

 

12

Electrician's tools

 

1 set

Tools of production

 

13

Inner hexagon spanner

Size to M27

1set

Tools of production

 

14

Open end wrench

Size to M36

1 set

Tools of production

 

15

Adjustable wrench

One size each

2 sets

Tools of production

 

16

screwdriver

1 cross and 1 flat head

2 sets

Tools of production

 

17

Small copper shovel

 

1 set

Tools of production

 

18

Oil kettle

 

1set

Tools of production

 

19

Butter gun

 

1set

Tools of production

 

20

Feeler gauge

Big size

1set

Tools of production

 

21

Small platform scale

Maximum weight: 200kg

1set

Tools of production

 

 

List of lubricating oil and oiling tools

No

Name

Specification

Qty

Usage

Notes

1

Industrial gear oil

L-CKC-150

N220-N320

300Kg

For extruder reducer

 

2

Guide rail oil

T220

20L

For lubrication of forming machine

 

3

Lithium grease

 

5Kg

For screw rod and nut

 

4

Silicone oil or release agent (oily)

 

2L

For extrusion die

 

5

Molybdenum disulfide

 

2kg

For screws at high temperature

 

6

Grease filling tool

 

1set

Grease lubrication

 

7

Battery

60Ah

2set

 

 

 

Installation consumables

No

Name

Specification

QTY

NOTES

1

12PU PIPE

 

several

The specific length shall be determined according to the foundation

2

16PU PIPE

 

several

The specific length shall be determined according to the foundation

3

Flexible water hose

Inner bore Φ21

several

The specific length shall be determined according to the foundation

4

Flexible water hose

Inner bore Φ32

 

several

The specific length shall be determined according to the foundation

5

Flexible water hose

Inner bore Φ38

several

The specific length shall be determined according to the foundation

6

 

Flexible water hose

Inner bore Φ60

several

The specific length shall be determined according to the foundation

7

Power cord

 

several

The specific length shall be determined according to the foundation

8

Switch cabinet

 

1

According to the actual situation

9

Pipe clamp

 

several

Determined according to hose size

10

Thin iron plate

 

several

For equipment leveling

 

 

After the equipment is installed, it will be idled for a period of time to run in the equipment. This will help to maximize the efficiency of the equipment when it is used in the future.

 

Note: during the first installation and commissioning of the equipment, the buyer shall prepare the raw materials according to the raw material requirements and formula process proposed by the seller. If it is necessary to change the raw materials or formula process, it shall be carried out with the consent of the seller's on-site engineer.

 

Training

The training for the equipment operators of your company runs through the work of equipment unloading, equipment assembly, production commissioning of various specifications of pipes, classroom theoretical training, etc. from the date of arrival of the equipment. Each link in this process has different learning tasks and training objectives. For example, the trainees of your company participate in the whole process of equipment unloading in order to understand the hoisting knowledge and precautions of equipment, and the trainees of your company participate in the whole process of equipment assembly in order to learn the internal structure, disassembly and assembly of equipment for future equipment overhaul and maintenance, The purpose of participating in the start-up production of various specifications of pipes in the whole process is to enable your trainees to learn the operation and use methods of the equipment and use the equipment correctly. Therefore, in order to enable the equipment operators of your company to operate the equipment independently and correctly and deal with general equipment faults after the equipment installation and commissioning, we suggest that your company arrange fixed trainees (i.e. equipment operators of your company) to participate in the whole process of equipment installation and commissioning. At least three trainees of your company shall participate in the whole process of equipment installation and commissioning.

 

Equipment grounding standard

1.Grounding point

 

The grounding point is driven into the ground with three copper rods with a length of 2.5m and a diameter of 15mm. The three grounding copper rods are distributed in an equilateral triangle with a distance of 2m respectively. They are connected with each other with 25mm2 copper wires. The resistance between the three grounding copper rods shall not exceed 4 ohms. Connect the grounding point and ground wire bar reliably.

2.Equipment and ground wire bar

 

40mm for ground wire row × 4mm galvanized steel plate, reliably connect the equipment with the galvanized steel plate of the ground wire row with 25mm2 copper wire.

3.If the grounding standard does not meet the standard, the equipment will not work stably and operate disorderly, and the equipment will be damaged in serious cases. All consequences of equipment damage caused by unqualified grounding shall be borne by the buyer.

 

 

If you do some necessary preparations according to the above instructions, the installation and commissioning time of the double wall corrugated pipes production line in your factory will be greatly shortened, the double wall corrugated pipe production line will be produced quickly and smoothly, and you will provide high-quality PE double wall corrugated pipes to the market as soon as possible.

 

If you have any questions during the use of the equipment, you can contact JWELL after-sales service personnel or sales personnel Yilia (Email: infzkh@jwell.cn) at any time.

 

Tools-Instructions on preparation for installation and commissioning of HDPE Double wall corrugated pipes production line

 

PIC 1

Tools-2 Instructions on preparation for installation and commissioning of HDPE Double wall corrugated pipes production linejpg

 

PIC 2

Tools-Instructions on preparation for installation and commissioning of HDPE Double wall corrugated pipes production line 3jpg

 

PIC 3

Tools-Instructions on preparation for installation and commissioning of HDPE Double wall corrugated pipes production line4jpg

 

PIC 4

Tools-Instructions on preparation for installation and commissioning of HDPE Double wall corrugated pipes production line5jpg

 

PIC 5

Tools-Instructions on preparation for installation and commissioning of HDPE Double wall corrugated pipes production line6jpg

 

PIC 6

Tools-Instructions on preparation for installation and commissioning of HDPE Double wall corrugated pipes production line7jpg

 

PIC 7

 
 

 

 

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