High-efficiency and Energy-saving Extruder
Barrel: Made of 38CrMoAlA and nitrided, it has a professional trapezoidal groove design, a 4D feed section with forced water cooling, and a spiral groove sleeve with adjustable temperature. This ensures stable and reliable output during high-speed extrusion.
Screw: Crafted from 38CrMoAlA and nitrided, it features a new double-separation screw and a reinforced mixing section. This high-efficiency screw is specially designed for PPH materials, with variable pitch and mixing elements.
Main Motor: The main motor adopts an energy-saving permanent magnet synchronous motor, which provides high efficiency, excellent dynamic response, and low noise. It uses a high-torque, low-noise, hardened gearbox with a long service life and forced circulation lubrication.
Control System: The production line is fitted with a Siemens control system that is mature, reliable, and has a low failure rate. Users can opt for a meter-weight controller, whose data is integrated into the extruder screen, enabling easy access to real-time data, operating energy consumption, and production costs.
Extrusion Mold Made of High-quality Alloy Steel
The equipment's material selection and craftsmanship are highly refined. Key parts are made of high-quality alloy steel and go through overall electroplating treatment. The die's unique design structure is customized according to the flow characteristics of PPH material, guaranteeing uniform and fine dispersion of the material.
The sizing sleeve is crafted from wear-resistant copper alloy, which provides low friction and high lubricity, ensuring uniform and adequate cooling. Its strong pressure adaptability makes it simple to meet various production requirements.
Vacuum Forming Chamber
Cooling lengths can be adjusted according to production capacity. The chamber is designed with a partition seal, which leads to quicker product forming and less startup waste. The SUS304 stainless steel chamber has an attractive appearance and durable structure. Several double-row spray cooling systems enhance product cooling rates.
The vacuum pump adopts variable frequency control technology, achieving remarkable energy savings.
High-precision Servo Traction
For each machine model, multiple crawler-type traction systems are available. High-friction rubber blocks offer strong grip and avoid surface marks on the product. When combined with a servo drive control system, this setup improves stability and guarantees precise operation.
Servo Cutting Machine
The machine uses a chipless cutting machine with a servo-driven control system. It enables high accuracy in tool advance and retraction, convenient adjustment, and smooth, uniform cuts, making it easy to cut ideal pipes.
Polypropylene-Homo Polypropylene Pipe (PPH Pipe)
PPH pipe (Polypropylene-Homo Polypropylene pipe) is a high-quality product produced by β-modifying ordinary PP raw materials, giving it a uniform and delicate βcrystal structure. It possesses excellent chemical corrosion resistance, wear resistance, high temperature resistance, corrosion resistance, aging resistance, and good insulation properties.
Core Properties of Polypropylene-Homopolymer (PPH Pipe)
01. Corrosion Resistance: It can resist corrosion from strong acids, strong alkalis, and salts within a pH range of 1 to 14.
02. Temperature Resistance:
High Temperature Range: It can endure short-term temperatures up to 120°C (the normal operating temperature ranges from -20°C to +110°C).
Low-Temperature Impact Resistance: It keeps excellent impact resistance in environments from -20°C to -70°C.
03. Physical Properties:
Abrasion Resistance: It provides wear resistance four times that of steel pipes, making it suitable for fluid transportation systems.
Stress Resistance: It has low notch sensitivity, high shear strength, and resistance to environmental stress cracking.
Flexibility: It can bend around obstacles, making installation convenient.
Application Scenarios
It is widely applied in chemical pipelines, metallurgical pickling, sewage treatment, and the transportation of high-purity water in the electronics and semiconductor industries.